Micro Business Opportunities for Recycled Materials

RECYCLED GLASSRECYCLED METALRECYCLED PAPER

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Environmentally Sustainable Economic Development


An Integrated Approach

The purpose of this report is to provide some preliminary information on opportunities for the high value utilization of recovered materials. This concept, and its implementation, can combine the key issues of environmental sustainability, economic vitality, and the need for in-region market development in a mutually beneficial way.

Across the country, environmentalists and economic developers have been at loggerheads with each other over many crucial issues: spotted owls versus timber harvesting; paper pulping versus water quality and public health; wetland habitats versus development and expansion; biodiversity, ozone depletion, global warming, etc. These groups can no longer afford the luxury of that win-lose stance and need to devise additional ways to work together to creatively solve problems and resolve conflicts. A healthy environment and a vital economy are mutually inclusive factors. One of the strongest threats to the environment is a depressed economy. Conversely, a degraded environment is a serious deterrent to economic vitality, adversely impacting such issues as worker productivity, absenteeism, product rejects, expansion and new business recruiting, and more. It is the intent of this report to demonstrate the benefits and feasibility of environmental and economic concerns working together in one small ways to address the challenges that are facing many areas throughout this country.

The Feasibility of "Traditional" Recycling

In response to public demand, legislative mandates, and higher landfill costs, recycling opportunities have become more prevalent throughout the country. One result of this is that an ever increasing number of localities are facing the challenge of offsetting the low and negative "value" of collecting, processing and transporting those materials. Wildly fluctuating market prices for recovered materials, contamination issues, distance to markets, and lack of and changing markets are some of the factors which compound the difficulty of the situation. In these times of ever tighter budgets and funding options, justifying the feasibility of collecting materials, shipping them somewhere else, to be processed into some product by someone else, and then potentially bought back by you is increasingly difficult.

Rural America has traditionally shipped the bulk of its natural resources out at low value, frequently missing the opportunity to create value added products which would increase local employment and potentially income. Timber and agricultural products have regularly been shipped out of the regions where they are produced, in bulk unprocessed form. Recovered materials are following the same pattern. Glass, metal, paper, plastic, etc. are collected and shipped many miles or several states away in bulk unprocessed, or only slightly processed form..

Additionally, many early recycled content product development ideas focused on products and processes, which would use as much material as possible in their production, regardless of the sale price of the product. This is completely counter to good business sense which focuses on product development using the least amount of "raw" materials to produce the most or the highest value products.

Economic Opportunities

This report highlights three high value-added business opportunities which can utilize locally recovered materials as feedstocks: hand blown and pressed glass; cast and hand forged metal; and handmade sheet and cast paper. The information includes samples of the types of products which can be produced, cost of equipment for a range of production levels, and resource information for further exploration of the concepts.

This basic concept views recovered materials as a resource to the community, which can be evaluated for their most effective and efficient use. These micro business opportunities for recovered materials can provide opportunities for: cost effective recycling, small business development, tourism, economic diversity, education, and apprenticeship.

These concepts can be applied in both rural and urban environments. Anywhere, in fact, that there is a need for additional employment opportunities for people and an unutilized or under utilized waste product.





RECYCLED GLASS

Small-Scale Glass Manufacturing Resource List

Recycling Entrepreneurship: Creating Local Markets for Recycled Materials � Arcata Community Recycling Center, Inc. Arcata, California 1990
Small scale manufacturing with recycled material. Good general start-up guidebook for individuals, businesses, and local governments. Includes many good references.
Kate Krebs, Executive director
(707)822-4542

Small Scale Manufacturing with Recycled Glass Cullet: A Rural Demonstration Project � Arcata Community Recycling Center, Inc. & Gainer and Associates, Arcata, California.
Great guide to all of the questions and many of the answers necessary to determine what scale glass recycling process you might want to set up. Includes business plan outlines, product assessment, marl=keting ideas, and more.
Kate Krebs, Executive Director
(707)822-4542

Business Opportunities in Wisconsin�s Post Consumer Waste Stream: Best Options for Processing and Manufacturing with Newsprint, Glass, Plastic, and Tires � Mary Kohrell, et al,
University of Wisconsin � Extension Solid and Hazardous Waste Education Center.

Creating Local Jobs from Environmental Protection � Austin Hill Country Foundation, 1992. Paul T. Robbins
Report focusing on recycling polystyrene, trees, hazardous wastes, glass, and guidance in waste brokering.

The Big Book � Sundance Art Glass Center
231 South Whisman Road
Mountain View, California 94040
(650)965-2266
URL: http://www.artglass1.com
This is a great catalogue containing "everything" you will need to get started with a small scale glass recycling process. Includes, kilns, lehrs, tools, molds, safety equipment, etc.

Appalachian Regional Recycling Consortium
Pat Therrien
6580 Valley Center Drive, Box 21
Radford, Virginia 24141
(540)639-9314
FAX (540)831-6093
E-mail: [email protected]
URL: http://civic.bev.net/pdc/arrc.html
Provides a variety of recycling and integrated solid waste management assistance including: general recycling information, beneficial local utilization strategies, alternative waste treatment concepts, and recycling business assistance.





RECYCLED METAL

Small-Scale Metal Manufacturing Resource List

Recycling Entrepreneurship: Creating Local Markets for Recycled Materials � Arcata Community Recycling Center, Inc. Arcata, California 1990
Small scale manufacturing with recycled material. Good general start-up guidebook for individuals, businesses, and local governments. Includes many good references.
Kate Krebs, Executive director
(707)822-4542


Centaur Forge, Ltd.
P.O. Box 340
Burlington, Wisconsin 53105-0340
(414)763-8350

Excellent catalogue. Offers a wide range of blacksmithiing, horseshoeing, and general metal wroking equipment and tools. Also offers many intriguing reference books and materials.


Artist � Blacksmiths� Association of North America
P.O. Box 1181
Nashville, Illinois 47448
(812)988-6919

Provides equipment manufacturers list, organized by state.


C & M Horse Shoe Sales
201 Porter Road
Conroe, Texas 77301
(800)392-7002

Carries mostly horseshoeing equipment, but also offers a selection of hammers, forges, anvils, aprons, etc. for general metalworking.


The Forgotten Crafts, A Practical Guide to Traditional Skills
John Seymour
London, Portland House 1984

This book includes a section on Workshop Crafts, including the basics of blacksmithing and founding.


Appalachian Regional Recycling Consortium
Pat Therrien
6580 Valley Center Drive, Box 21
Radford, Virginia 24141
(540)639-9314
FAX (540)831-6093
E-mail: [email protected]
URL: http://civic.bev.net/pdc/arrc.html

Provides a variety of recycling and integrated solid waste management assistance including: general recycling information, beneficial local utilization strategies, alternative waste treatment concepts, and recycling business assistance.




RECYCLED PAPER

Small-Scale Paper Manufacturing Resource List

Recycling Entrepreneurship: Creating Local Markets for Recycled Materials � Arcata Community Recycling Center, Inc. Arcata, California 1990
Small scale manufacturing with recycled material. Good general start-up guidebook for individuals, businesses, and local governments. Includes many good references.
Kate Krebs, Executive director
(707)822-4542

Lee S. McDonald & Company
P.O. Box 264
Charleston, Massachusetts 02129
(617)242-2505

Excellent catalogue. Offers a wide range of hand paper making supplies.


Cellier
P.O. Box 667
Weston, Massachusetts 02193
(508)655-5906

Source for hydropulpers

Charles Ross & Son Company
710 Old Willets Path
Hauppauge, New York 11788-4193
(516)234-0500

Source for commercial mixers and blenders


Creating Local Jobs from Environmental Protection � Austin Hill Country Foundation, 1992. Paul T. Robbins
Report focusing on recycling polystyrene, trees, hazardous wastes, glass, and guidance in waste brokering.


Appalachian Regional Recycling Consortium
Pat Therrien
6580 Valley Center Drive, Box 21
Radford, Virginia 24141
(540)639-9314
FAX (540)831-6093
E-mail: [email protected]
URL: http://civic.bev.net/pdc/arrc.html

Provides a variety of recycling and integrated solid waste management assistance including: general recycling information, beneficial local utilization strategies, alternative waste treatment concepts, and recycling business assistance.




Additional Small Scale Environmentally Sustainable Business Opportunities



Deconstruction

FINE LUMBER PRODUCTS
An almost unlimited variety of fine finished wooden items can be made from recycled and reclaimed lumber. Sources include pallets, construction debris, and deconstruction materials.

The tools necessary for processing, reclaiming, and recycling the lumber will vary depending on the original source of the lumber and the final product being manufactured.

Products include: flooring, fine furniture, outdoor furniture, turnings, and basically anything else one would make out of virgin lumber.

Resources:
"Old Buildings Don't Have to Go to Waste" - A good informational and how-to video on building deconstruction. Available through:
Ag Comm Video Productions
c/o Jerry Rodgers
North Carolina State University
Box 7603
Raleigh, North Carolina 27695
(919)515-7055


COMPOST
Compost can be made from a variety of locally available feedstocks, including grass, leaves, wood chips, saw dust, fish parts, paper, and other cellulose byproducts.

Many states have regulations in place governing what can be composted, how it can be composted, and where it can be composted. You will need to contact your state environmental agency to determine what your specific requirements are.

Processes can be simple turned piles, aerated piles, vermiculture systems, or mechanical systems, which reduce the amount of time to a finished product. Care and attention need to be paid to the quality of the feedstocks to insure the quality of the end product.

Equipment necessary will vary greatly depending on the size of the operation, the feedstocks and the type of process used. The finished compost product can be packaged and marketed through specialty stores and catalogues, or sold in bulk.

Resources
Biocycle Magazine: An excellent resource for quality composting information.
Rhonda Sherman's Great Vermiculture Resource Site: Vermiculture information, supplies, and resources
Mary Appelhof - The Worm Woman: Vermiculture bins, worms, books, videos, educational materials and all round great folks


BIODIESEL FUEL
Biodiesel fuel is made from vegetable oil (animal fat works too but is not as "nice"). The "recipe" is simple requiring only vegetable oil (new or recycled from fast food joints), sodium hydroxide (household lye), and ethanol.

The process is simple, the ingredients are mixed together, agitated at 120 F for approximately one hour, allowed to settle or decant, and then poured gently into separate containers. The liquid fraction is fatty acids and can be used in any diesel engine, requiring no conversions, and the gel is glycerol and can be used to manufacture a variety of soaps and creams.

Resources:
"Fat of the Land" - A very funning and informative video about five women travelling across the country in a Chevy diesel van, making five gallon buckets of biodiesel fuel every morning from the oil they get from fast food joints. Available from:

The Video Project
5332 College Avenue, Suite 101
Oakland, California 94618
(510)655-9050
1-800-4-PLANET (475-2638)

National Biodiesel Board website: www.nbb.org


SOAP
Handmade soaps and other personal care products can be made at almost any scale. There are numerous books available in the library and many resources available online.


RECYCLED TEXTILE PRODUCTS
Scrap and used clothing can be used to manufacture rag rugs and wall hangings, new clothing, quilts, pillows, and toys. Basic cutting and sewing equipment and potentially a small loom will get you started.


Fly Ash

FLY ASH - CONCRETE PRODUCTS
Fly ash is created in and recovered from controlled air boilers. The ash particles, which would go up the chimney or smoke stack, are drawn down into a storage container to keep the particulates out of the air. Typical coal fly ash composition is a combination of silicon dioxide, aluminum oxide, iron oxide, titanium dioxide, calcium oxide, magnesium oxide, sodium oxide, potassium oxide, and sulphur trioxide. This composition is very similar to natural clay compounds. Fly ash can be beneficially mixed with concrete to produce a stronger more durable end product in "traditional" applications, and can be used in fairly high concentrations to produce garden statues and patio blocks.


SCRAP TIRE PRODUCTS
Scrap automotive tires have a variety of beneficial utilizations including;
� Whole tires: Dwellings, playground equipment, terracing, retaining and erosion control walls,
� Cut Tires: door mats, playground equipment, planters, tree rings, and compost bins,
� Inner Tubes: saddle bags, belts, furniture webbing, carry packs, clothing, and briefcases.

The type of equipment necessary will vary depending on the product being produced. See the "Local Utilization of Scrap Tires" document elsewhere on this site.


REUSE MATERIALS SHOP/WAREHOUSE
Used building and household materials; i.e. doors, windows, construction scrap lumber, deconstruction salvage, appliances, glassware etc. can be acquired from a variety of sources and made available for purchase by the public.


REPAIR SHOP
A significant number of bicycles, computers, lamps, small engines, household appliances, and furniture are thrown away every day. These items can become the feedstock for a variety of repair shop opportunities. Equipment needed will vary significantly depending on the items to be repaired.


FURNITURE REUPHOLSTERING AND REFINISHING
Old furniture can be refinished and/or reupholstered to continue its useful life. There are many non toxic stains and finishes available now and natural fiber materials can be used for reupholstering.


GENERAL RESOURCE INFORMATION

Appalachian Regional Recycling Consortium
Pat Therrien
6580 Valley Center Drive
Radford, Virginia 24141
(540)639-9314
E-mail: [email protected]


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Most Recently Updated ~ January 15, 2002